Zipper Machines Packed with Advanced Features for Superior Performance
Our present sewing, embroidery, and serger equipment stitch at really high speeds putting a incredible strain on threads. New threads are always getting developed and it seems that each device maker, embroidery designer, and digitizer has his or her personal brand of thread. Most of these threads operate well on the majority of our equipment, but as far more of our equipment turn into computerized and the mechanisms that work them are progressively hidden, it can be frustrating and complicated to troubleshoot when our threads break continuously, particularly when we are making an attempt to squeeze in that final-minute gift or are stitching the ultimate topstitching particulars on a customized wool jacket.
Troubleshooting methods for thread breaks:
1) Re-thread the needle.
Every time a needle thread breaks, the first thing to check is the thread path. Be sure to clip the thread up by the spool before it passes via the tension discs, and pull the damaged thread via the device from the needle finish. Do not pull the thread backwards by way of the discs toward the spool, as this can sooner or later wear out important components, necessitating a costly restore. Then take the thread from the spool and re-thread the needle in accordance to the threading guidelines for your machine.
two) Adjust your needle.
Even if the needle in your machine is brand new, needles could have small burrs or imperfections that result in threads to split. Be positive the needle is also the right dimensions and type for the thread. If the needle’s eye is too tiny, it can abrade the thread more quickly, leading to a lot more frequent breaks. A scaled-down needle will also make smaller sized holes in the cloth, leading to much more friction among the thread and material. Embroidery and metallic needles are developed for specialty threads, and will protect them from the additional anxiety. For recurrent breaks, attempt a new needle, a topstitching needle with a more substantial eye, a specialty needle, or even a more substantial dimensions needle.
three) Throughout device embroidery, be certain to pull up any of the needle thread that might have been pulled to the back again of the embroidery soon after a break.
At times the thread will split above the needle, and a long piece of thread will be pulled to the underside of the embroidery. This thread will then snag and tangle with the up coming stitches, causing recurring thread breaks. If achievable, it is also much better to gradual down the equipment when stitching over a location exactly where the thread broke previously. Also check out for thread nests underneath the stitching on a stitching or embroidery equipment with unexplained thread breaks.
4) Reduce the needle thread pressure and sewing velocity.
Lowering the tension and slowing the sewing velocity can help, particularly with extended satin stitches, metallic or monofilament threads, and large density styles. Often the needle tension might require to be reduced far more than when.
5) Adjust the bobbin.
Altering the bobbin is not listed in the well-liked literature, but it can end recurring needle thread breaks. Sometimes when bobbins get lower, specifically if they are pre-wound bobbins, they exert a better rigidity on the needle thread, creating breaks. A bobbin may possibly not be shut to the end, but it is worth modifying out, rather than working with constant thread breakage. This transpires far more in some devices than in others. Yet another problem with pre-wound bobbins is that when they get down to the last few feet of bobbin thread, the thread might be wrapped all around by itself, leading to the needle thread to split. If stitching carries on, zipper machine manufacturer may possibly even be ample to break the needle alone.
6) Verify the thread path.
This is especially beneficial for serger problems. Be certain the thread follows a easy route from the spool, to the rigidity discs or dials, and to the needle. The thread could have jumped out of its appropriate route at some level, which could or may possibly not be visible. The culprit listed here is typically the just take-up arm. Re-threading will solve this difficulty. There are also many areas the thread can get snagged. Some threads may possibly fall off the spool and get caught about the spool pin. If there are other threads hanging close by, they might tangle with the stitching thread. Threads can get caught on dials, buttons, clips, needle threaders, or the edges of the sewing device or serger. On sergers, the subsidiary looper is a regular offender, triggering higher looper thread breaks as properly as trying to keep the upper looper stitches from forming appropriately.
7) Try a distinct spool orientation.
Some threads operate much better feeding from the prime of the spool, some from the side of the spool, and some function much better positioned on a cone holder a slight length from the equipment. Another trick with threads that twist, especially metallic threads, is to run them through a Styrofoam peanut between the spool and the rest of the thread route. This assists to straighten the kinks and twists that can get caught, creating breaks.
eight) Use Sewer’s Support solution.
Adding a minor Sewer’s Support on the thread can let it to move through the device more efficiently. Sometimes a modest drop can be additional to the needle as nicely. Be certain to preserve this bottle individual from any adhesives or fray end answers, as those would trigger serious difficulties if they obtained combined up.
nine) Change to one more thread manufacturer.
Some devices are much more specific about their thread than other folks. Even when employing high quality threads, some threads will function in 1 device and not in one more. Get to know which threads operate effectively in your machine and inventory up on them.